Advanced Sensor Technology

Roller Mill HSRM
Advanced Sensor Technology

Every day, across the world, people need healthy food to survive. We need clean, rich in nutrition and well processed food to ensure our health, comfort and, not least, our productivity. Henry Simon is dedicated to find solutions to these challenges by providing the intelligent milling products and services.

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The Advanced Sensor Technology; enables the Henry Simon machinery to monitor its operating conditions in order to provide intelligent milling to improve the quality of the product.

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Human Detection Sensor

It detects the operator's physical presence when he/she is in the vicinity of the machine, activates the touch panel and waits in standby mode for the operator's command in order to save time and energy.

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Air Pressure Sensor

It is designed to detect any air pressure loss in the pneumatic system, which is directly related to the grinding pressure on the main rolls. It warns the operator if such a case occurs, enabling the operator to take precautionary actions to minimize the unscheduled downtime.

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Stock Level Sensor

It enables the control of the feed flow rate by monitoring the stock level inside the feed tank and regulates the feed roll speed accordingly, for optimum and efficient product feeding.

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Hopper Clog Sensor

It ensures the proper product flow in the machinery by detecting any clogging inside the lower hopper assuring the machine to operate smoothly.

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Feed Roll Rotation Sensor

It keeps track of the rotational speed of the feed rolls, moreover, it warns the operator for any unexpected stoppage due to electrical supply issues, etc. for uniform and efficient milling.

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Main Roll Temperature Sensor

It is specifically designed to monitor the surface temperature of the main rolls; to ensure even heat distribution and prevent overheating of the main rolls, which will directly affect the grinding efficiency.

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Main Roll Position Sensor

It is designed to confirm whether the main rolls are in an engaged or disengaged position to assure operational safety.

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Digital Manometer

It monitors the aspiration air pressure to ensure proper airflow inside the machine for an efficient operation.

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Main Roll Rotation Sensor

It monitors the rotational speed of the main rolls and warns the operator to take precautionary actions when an unexpected malfunction of the main rolls occur due to belt problems, material clogging, etc.

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Slip Sensor

It works to detect any slippage of the plansifter related to initial installation position during its normal operation for operational safety.

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Vibration Sensor (PMD)

This sensor serves as a predictive maintenance tool by warning the operator of any changes in vibration levels of the main roll bearings by continuous detection.

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Motor Load Sensor

It is designed to monitor the main motor load as the percentage during the machine operation for prevention against any possible damage due to excessive motor load of the machine.

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Ambient Sensor

The sensor pack is designed to monitor the environmental working conditions of the machine; consists of ambient temperature, humidity, atmospheric pressure, illuminance sensors and configured by a microphone. Additionally, includes a 9-axis sensor to track the rotational speed and the oscillation data for a safer operation (available only in HSPU and HSQP).

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Timing Belt Temperature Sensor

It is designed to detect the overheating of the timing belt, which is considered as an early prevention signal for any failure on the drive system.

HSRM | ROLLER MILL Advanced Sensor Technology - ITALDESIGN
Advanced Sensor Technology - ROLLER MILL Advanced Sensor Technology - ROLLER MILL
HSPU | PURIFIER Advanced Sensor Technology - ITALDESIGN
Advanced Sensor Technology - ROLLER MILL Advanced Sensor Technology - ROLLER MILL
HSQP | QUADRO PLANSIFTER
Advanced Sensor Technology - ROLLER MILL Advanced Sensor Technology - ROLLER MILL